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Irrigation Engineering
Irrigation is defined as the means of artificial supply of water to the soil for raising crops. It is a science of planning and designing an efficient, low-cost, economic irrigation system to fit natural conditions. It is the engineering of controlling and harnessing the various natural sources of water, by the construction of dams and reservoirs, canals and finally distributing the water to the agricultural fields. Irrigation engineering includes the study and design of works in connection with river control, drainage of water-logged areas, and generation of hydroelectric power.
Necessity of Irrigation:
India is basically an agricultural country, and all its resources depend on the agricultural output. Water is evidently the most vital element in the plant life. Water is normally supplied to the plants by nature through rains. However, the total rainfall in a particular area may be either insufficient, or ill-timed. inorder to get the maximum yield, it is essential to supply the optimum quantity of water, and to maintain correct timing of water. This is possible only through a systematic irrigation system-by collecting water during the periods of excess rainfall and releasing it to the crop as and when it is needed. Thus the necessity of irrigation can be summarised below,
1. Less Rainfall:
When the total rainfall is less than needed for the crop, artificial supply is necessary. In such a case, irrigation work may be constructed at a place where more water is available, and then to convey the water to the area where there is deficiency of water.
2. Non-Uniform Rainfall:
The rainfall in a particular area may not be uniform over the crop period. During the early periods of the crop, rain may be there, but no water may be available at the end, with the result that either the yield may be less, or the crop may die altogether.
3. Commercial crops with additional water:
The rainfall in a particular area may be sufficient to raise the usual crops, but more water may be necessary for raising commercial and cash crops.
4. Controlled water supply:
By the construction of proper distribution system, the yield of the crop may be increased.
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Concrete Bleeding
Water being the lightest ingredient of all the other materials in concrete, bleeding, i.e., the upward movement of water when concrete settle downwards, is natural in concrete. The bleeding water, in certain situations emerge at the surface and in some other situations may not come up to the surface. But bleeding does take place.
The bleeding water gets trapped by flat or flaky pieces of aggregates and also by reinforcement and gets accumulated below such aggregates and reinforcement. This is known as internal bleeding. In addition to internal bleeding, the water may further emerge out and accumulate on the top surface of concrete.
Firstly the internal bleeding water trapped below flat pieces of aggregate and reinforcement affect the bond between hardened cement paste, (hcp) and aggregate or reinforcement on account of local higher W/C ratio. The interface is easily prone to microcracking due to shrinkage stresses caused on dissipation of heat of hydration and drying shrinkage. The interface becomes a weak link in concrete. On loading, the micro cracks propagate further, making the concrete susceptible to degradation by environmental agencies.
The bleeding water, emerged at the top surface of concrete, when evaporates make the top surface porous, having very little abrasion resistances. Often, masons float the concrete when bleeding water is still standing on the surface. Too much working of the top surface presses the coarse aggregate down and brings up fine particles of cement and water. Such top surface made up of too fine materials with excess water develops cracks and craziness, affecting durability of concrete.
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Types and Causes of Cracks in Concrete
Types and Causes of Cracks in ConcreteThere are many causes why cracks occur in concrete. The crack may occur in concrete due to one of the following cases which is illustrated in the below figure. There are two stages in which the crack occur in concrete, they are before hardening stage and after hardening stage.(Click on the image for better view)
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Materials for Self Compacting Concrete
Some of the materials used for preparing self compacting concrete are,
Cement : Ordinary Portland Cement.
Aggregates : The maximum size of aggregate is generally limited to 20 mm. Aggregate of size 10 to 12mm is desirable for structures having congested reinforcement. Wherever possible size of aggregate higher than 20mm could aslo be used. Well graded cubical or rounded aggregates are desirable. Aggregates should be of uniform quality with respect to shape and grading.
Fine aggregates can be natural or manufactured. The grading must be uniform throughout the work. The moisture content or absorption characteristics must be closely monitored as quality of Self Compacting Concrete will be sensitive to such changes. Particles smaller than 0.125 mm i.e. 125 micron size are considered as FINES which contribute to the powder content.
Mixing Water : Water quality must be established on the same line as that for using reinforced
concrete or prestressed concrete.
Chemical Admixtures : Superplaseizers are an essential component of Self Compacting Concrete to provide necessary workability. The new generation superplasticizers termed poly-carboxylated ethers (PCE) is particularly useful for Self Compacting Concrete.
Other types may be incorporated as necessary, such as Viscosity Modifying Agents (VMA) for stability, air entraining agents (AEA) to improve freeze-thaw resistance, and retarders for Control of Setting.
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Inspection and Testing of Structures
Concrete is a very faithful construction material. If care is taken with respect to various constituent materials and workmanship, it, generally, does not fail to give the required results. In case the test results show unacceptable values, the compressive strength can be established from core test and load test.
Core Test
The points from which the cores to be taken can be established from cube testing register. If not possible it can be at the descretion of inspecting authority. The number of test cores will be not less than three which should represent the whole of the doubtful concrete.
The core strength should be converted to equivalent cube strength. If the equivalent cube strength gives at least 85 per cent of characteristic strength of the grade of concrete, and no individual core has a strength less than 75 per cent, the strength of the concrete can be considered adequate.
In case the core test results do not satisfy the requirements or where such core tests have not been done, load test may be resorted to.
Load Tests for Flexural Member
The structure should be subjected to a load equal to full load plus 1.25 times the live load for a period of 24 hours and then the imposed load is removed.
The deflection due to imposed load only is recorded. If within 24 hours of removal of the imposed load, the structure does not recover at least 75 per cent of the deflection under super imposed load, the test may be repeated after a lapse of 72 hours. If the recovery is less than 80 percent, the structure is deemed to be unacceptable.
If the maximum deflection in mm, shown during 24 hour under load is less than 40 L2 / d, where l is the effective span in metre and D, is the overall depth of the section in mm, it is not necessary for the recovery to be measured and the recovery provision mentioned above does not apply.
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Concrete Shrinkage
The concrete is subjected to changes in volume either autogenous or induced. Volume change is one of the most detrimental properties of concrete, which affects the long-term strength and durability. To the practical engineer, the aspect of volume change in concrete is important from the point of view that it causes unsightly cracks in concrete. The effect of volume change due to thermal properties of aggregate and concrete, due to alkali/aggregate reaction, due to sulphate action etc. Presently we shall discuss the volume change on account of inherenet properties of concrete “shrinkage”.
One of the most objectionable defects in concrete is the presence of cracks, particularly in floors and pavements. One of the important factors that contribute to the cracks in floors and pavements is that due to shrinkage. It is difficult to make concrete which does not shrink and crack. It is only a question of magnitude. Now the question is how to reduce the shrinkage and shrinkage cracks in concrete structures. As shrinkage is an inherent property of concrete it demands greater understanding of the various properties of concrete, which influence its shrinkage characteristics. It is only when the mechanism of all kinds of shrinkage and the factors affecting the shrinkage are understood, an engineer will be in a better position to control and limit the shrinkage in the body of concrete.
The term shrinkage is loosely used to describe the various aspects of volume changes in concrete due to loss of moisture at different stages due to different reasons. To understand this aspect more closely, shrinkage can be classified in the following ways,
1. Plastic Shrinkage
2. Drying Shrinkage
3. Autogeneous Shrinkage
4. Carbonation Shrinkage.
1. Plastic shrinkage :
Shrinkage of this type manifests itself soon after the concrete is placed in the forms while the concrete is still in the plastic state. Loss of water by evaporation from the surface of concrete or by the absorption by aggregate or subgrade, is believed to be the reasons of plastic shrinkage. The loss of water results in the reduction of volume. The aggregate particles or the reinforcement comes in the way of subsidence due to which cracks may appear at the surface or internally around the aggregate or reinforcement.
In case of floors and pavements where the surface area exposed to drying is large as compared to depth, when this large surface is exposed to hot sun and drying wind, the surface of concrete dries very fast which results in plastic shrinkage.
Sometimes even if the concrete is not subjected to severe drying, but poorly made with a high water/ cement ratio, large quantity of water bleeds and accumulates at the surface. When this water at the surface dries out, the surface concrete collapses causing cracks.
Plastic concrete is sometimes subjected to unintended vibration or yielding of formwork support which again causes plastic shrinkage cracks as the concrete at this stage has not developed enough strength. From the above it can be inferred that high water/ cement ratio, badly proportioned concrete, rapid drying, greater bleeding, unintended vibration etc., are some of the reasons for plastic shrinkage. It can also be further added that richer concrete undergoes greater plastic shrinkage.
Plastic shrinkage can be reduced mainly by preventing the rapid loss of water from surface. This can be done by covering the surface with polyethylene sheeting immediately on finishing operation; by monomolecular coatings by fog spray that keeps the surface moist; or by working at night. An effective method of removing plastic shrinkage cracks is to revibrate the concrete in a controlled manner. Use of small quantity of aluminium power is also suggested to offset the effect of plastic shrinkage. Similarly, expansive cement or shrinkage compensating cement also can be used for controlling the shrinkage during the setting o f concrete. The principal property of such cement is that the expansion induced in the plastic concrete will almost offset the normal shrinkage due to lo ss o f mo isture. Under correct usage, the distance between the joints can sometimes be tripled without increasing the level of shrinkage cracking. Further, use of unneeded high slump concrete, over sanded mix, higher air entraining should be discouraged in order to reduce the higher plastic shrinkage.
2. Drying Shrinkage:
Just as the hydration of cement is an ever lasting process, the drying shrinkage is also an ever lasting process when concrete is subjected to drying conditions. The drying shrinkage of concrete is analogous to the mechanism of drying of timber specimen. The loss of free water contained in hardened concrete, does not result in any appreciable dimension change. It is the loss of water held in gel pores that causes the change in the volume. Under drying conditions, the gel water is lost progressively over a long time, as long as the concrete is kept in drying conditions. It is theoretically estimated that the total linear change due to long time drying shrinkage could be of the order of 10,000 microns. But values upto 4,000 microns have been actually observed.
Cement paste shrinks more than mortar and mortar shrinks more than concrete. Concrete made with smaller size aggregate shrinks more than concrete made with bigger size aggregate. The magnitude of drying shrinkage is also a function of the fineness of gel. The finer the gel the more is the shrinkage. It has been pointed out earlier that the high pressure steam cured concrete with low specific surface of gel, shrinks much less than that of normally cured cement gel.
3. Autogeneous Shrinkage:
In a conservative system i.e. where no moisture movement to or from the paste is permitted, when temperature is constant some shrinkage may occur. The shrinkage of such a conservative system is known as a autogeneous shrinkage.
Autogeneous shrinkage is of minor importance and is not applicable in practice to many situations except that of mass of concrete in the interior of a concrete dam. The magnitude of autogeneous shrinkage is in the order of about 100 microns.
4. Carbonation Shrinkage:
Carbonation shrinkage is a phenomenon very recently recognised. Carbon dioxide present in the atmoshphere reacts in the presence of water with hydrated cement. Calcium hydroxide gets converted to calcium carbonate and also some other cement compounds are decomposed. Such a complete decomposition of calcium compound in hydrated cement is chemically possible even at the low pressure of carbon dioxide in normal atmoshphere. Carbonation penetrates beyond the exposed surface of concrete only very slowly.
The rate of penetration of carbon dioxide depends also on the moisture content of the concrete and the relative humidity of the ambient medium. Carbonation is accompanied by an increase in weight of the concrete and by shrinkage. Carbonation shrinkage is probably caused by the dissolution of crystals of calcium hydroxide and deposition of calcium carbonate in its place. As the new product is less in volume than the product replaced, shrinkage takes place.
Carbonation of concrete also results in increased strength and reduced permeability, possibly because water released by carbonation promotes the process of hydration and also calcium carbonate reduces the voids within the cement paste. As the magnitude of carbonation shrinkage is very small when compared to long term drying shrinkage, this aspect is not of much significance. But carbonation reduces the alkalinity of concrete which gives a protective coating to the reinforcement against rusting. If depth of carbonation reaches up to steel reinforcements, the steel becomes liable for corrosion.
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Brick Masonry
BrickMasonry is unified mass obtained by sytematic bonding arrangement of laying bricks and bonding them together with mortar. Brick is a building unit of hard inorganic clay material of a size which canbe conveniently handled. They can be easily arranged in to various shapes for most of the structure, some of the examples are foundations, walls, columns, buttresses, retaining structures, window sills, jambs, corbels, copings, ornamental brickwork, circular brickwork, fire places, flumes, tall chimneys, cavity walls, thresholds, culverts, steps, floors, arches, etc., The strength of brick masonry work depends upon the quality of bricks and type of mortar used.
Mortar is a pasty material formed by the addition of water to a mixture composed of an aggregate (sand) and a binding material (cement or lime) which may be handled with a trowel. The mortar units the individual bricks together. Generally, following types of mortar are in use,- Mud mortar
- Cement mortar
- Lime mortar
- Cement lime mortar
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Cement Types
Some of the different cement types are listed below,- Ordinary Portland Cement
- Rapid Hardening Cement
- Extra Rapid Hardening Cement
- Sulphate Resisting Cement
- Quick Setting Cement
- Super Sulphated Cement
- Low Heat Cement
- Portland Pozzolana Cement
- Air-Entraining Cement
- Coloured Cement
- Hydrophobic cement
- Masonry Cement
- Expansive Cement
- IRS-T 40 Special Grade Cement
- Oil-Well Cement
- Rediset Cement
- High Alumina Cement
- High Early Strength Cement
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Self Compacting Concrete
Self compacting concrete is a concrete which compacts itself, there is no further compaction required for self compacting concrete. Making concrete structures without vibration, have been done in the past. For examples, placement of concrete under water is done by the use of tremie without vibration. Mass concrete, and shaft concrete can be successfully placed without vibration. But the above examples of concrete are generally of lower strength and difficult to obtain consistent quality. Modern application of self-compacting concrete (SCC) is focussed on high performance, better and more reliable and uniform quality.
Recognising the lack of uniformity and complete compaction of concrete by vibration, researchers at the University of Tokyo, Japan, started in late 1980’s to develop Self compacting concrete. By the early 1990’s, Japan has developed and used SCC that does not require vibration to achieve full compaction. By the year 2000, the SCC has become popular in Japan for prefabricated products and ready mixed concrete. The utilisation of self compacting concrete started growing rapidly.
Self compacting concrete has been described as “the most revolutionary development in concrete construction for several decades”. Originally developed in Japan to offset a growing shortage of skilled labour, it has proved to be beneficial from the following points,
1. Faster construction,
2. Improved durability,
3. Reduction in site manpower,
4. Better surface finish,
5. Easier placing,
6. Safer working environment.
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Concrete Carbonation
Carbonation of concrete is a process by which carbon dioxide from the air penetrates into concrete and reacts with calcium hydroxide to form calcium carbonates. The conversion of Ca(OH)2 into CaCO3 by the action of CO2 results in a small shrinkage.
CO2 by itself is not reactive. In the presence of moisture, CO2 changes into dilute carbonic acid which attacks the concrete and also reduces alkalinity of concrete.
Air contains CO2. The concentration of CO2 in rural air may be about 0.03 per cent by volume. In large cities the content may go up to 0.3 per cent or exceptionally it may go up to even 1.0 per cent. In the tunnel, if not well ventilated the intensity may be much higher.
The pH value of pore water in the hardened concrete is generally between 12.5 to 13.5 depending upon the alkali content of cement. The high alkalinity forms a thin passivating layer around steel reinforcement and protect it from action of oxygen and water. As long as steel is placed in a highly alkaline condition, it is not going to corrode. Such condition is known as passivation.
In actual practice CO2 present in atmosphere in smaller or greater concentration, permeates into concrete and carbonates the concrete and reduces the alkalinity of concrete. The pH value of pore water in the hardened cement paste which was around 13 will be reduced to around 9.0. When all the Ca(OH)2 has become carbonated, the pH value will reduce upto about 8.3 In such a low pH value, the protective layer gets destroyed and the steel is exposed to corrosion.
The carbonation of concrete is one of the main reasons for corrosion of reinforcement. Of course, oxygen and moisture are the other components required for corrosion of embedded steel.
The carbonation of concrete is one of the main reasons for corrosion of reinforcement. Of course, oxygen and moisture are the other components required for corrosion of embedded steel.
Rate of Carbonation:
The rate of carbonation depends on the following factors.
1. The level of pore water i.e., relative humidity.
2. Grade of concrete
3. Permeability of concrete
4. Whether the concrete is protected or not
5. depth of cover
6. Time
It is interesting to know that if pore is filled with water the diffusion of CO2 is very slow. But whatever CO2 is diffused into the concrete, is readily formed into dilute carbonic acid reduces the alkalinity. On the other hand if the pores are rather dry, that is at low relative humidity the CO2 remains in gaseous form and does not react with hydrated cement. The moisture penetration from external source is necessary to carbonate the concrete.
The highest rate of carbonation occurs at a relative humidity of between 50 and 70 percent.The rate of carbonation depth will be slower in case of stronger concrete for the obvious reason that stronger concrete is much denser with lower W/C ratio. It again indicates that the permeability of the concrete, particularly that of skin concrete is much less at lower W/C and as such the diffusion of CO2 does not take place faster, as in the case of more permeable concrete with higher W/C ratio. Depth of cover plays an important role in protecting the steel from carbonation.
Measurement of depth of carbonation:
A common and simple method for establishing the extent of carbonation is to treat the freshly broken surface of concrete with a solution of phenophthalein in diluted alcohol. If the Ca(OH) is unaffected by CO2 the colour turns out to be pink. If the concrete is carbonated it will remain uncloured. It should be noted that the pink colour indicates that enough Ca(OH)2 is present but it may have been carbonated to a lesser extent. The colour pink will show even up to a pH value of about 9.5.
Related Posts:
1. Concrete Shrinkage
2. Action of sewage on concrete
3. Concrete Compaction
4. Joints in Concrete
5. Concrete curing
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